Complex-section industrial aluminum extrusions in 6063/6061/6060-T5/T6 — from heat-sink and electronics profiles to machinery frames and structural parts, produced on 600T–4000T presses with full in-house fabrication.
Product Overview
Consmos industrial aluminum profiles are extruded for engineers and OEMs who need predictable mechanical performance, tight tolerances and repeatable quality at scale. Starting from national-standard aluminum billets, our 28 extrusion presses — from 600 T up to our largest 4,000 T press — produce everything from simple tubes, angles and channels to intricate multi-cavity and finned sections that cannot be economically machined from solid stock.
Profiles are supplied as mill-finish extrusions or with anodized, powder-coated, electrophoretic or sandblasted surfaces, and can be delivered cut to length, punched, bent or welded to drawing. The combination of aluminum's natural conductivity, a density one-third that of steel and full recyclability makes these profiles the default choice for heat management, lightweight structures and automated-equipment frames.
Complex sections are our specialty: the 4,000 T press and a library of 40,000+ existing molds let us launch intricate industrial cross-sections quickly — with new mold tooling refunded after 5 tons of production.
Material Advantages
- High-purity substrate. High-purity aluminum delivers superior conductivity and ductility, ideal for electrical and thermal conduction paths.
- Excellent thermal conductivity. Favorable heat-transfer characteristics make the profiles ideal for heat sinks and heat-dissipation structural parts in electronics, LED lighting, power and EV systems.
- Low density, high stiffness. At 2.7 g/cm³ (one-third of steel), aluminum enables around 40% weight reduction without sacrificing structural rigidity — lowering transport energy and handling cost.
- Stable weatherability. Resists ultraviolet radiation and temperature fluctuation for reliable long-term outdoor service.
- Fully recyclable. 100% recyclable with ≥95% strength retention in recycled alloy; green-power smelting reduces the carbon footprint by about 30% (8.5 t CO₂ per ton of profile).
- Custom color. 200+ RAL colors with ΔE ≤ 0.5 control when branded or color-coded equipment is required.
Manufacturing Capability
Every stage — billet, extrusion, aging and surface treatment — runs under one roof, which is how Consmos holds both tolerance and lead time on industrial orders.
Stage | Capability |
|---|
Raw Material | National-standard aluminum billets; quality raw material as the foundation of premium finished product |
Tooling / Molds | 40,000+ existing molds covering diverse cross-sections; custom molds to customer drawings |
Extrusion | 28 production lines from 600 T to 4,000 T, capable of various complex-section profiles |
Aging (Age Hardening) | Dedicated aging lines greatly improve the strength and hardness of T5/T6 alloy profiles |
Surface Treatment | Vertical & horizontal powder coating (up to 40 t/day), anodizing, electrophoresis, sandblasting, wood-grain transfer |
Fabrication | Bending, welding, punching and precision cutting to drawing |
Packing & Logistics | 20,000 m² warehouse, 4 loading docks, up to 100 t daily loading; five packing options including film, craft paper, pearl wool and wooden pallets |
Common Industrial Sections & Forms
- Heat-sink & finned profiles — pin-fin, plate-fin and custom fin geometry for LED, power electronics, inverters, controllers and machinery cooling.
- Assembly & T-slot framing — machine guards, workstations, conveyor frames, 3D-printer and automation racks.
- Tubes, angles, channels, U/Z/L sections — structural framing, jigs, trolleys and support systems.
- Enclosure & housing sections — electronics cabinets, motor housings, panel frames and mounting rails.
- Solar & transportation profiles — PV mounting rails, vehicle and rail interior structural trims where light weighting matters.
- Multi-cavity & custom drawings — hollow, semi-hollow and solid profiles developed to customer CAD.
Typical Applications
- Heat sinks and thermal management for electronics, LED, power supply and new-energy equipment
- Machinery frames, automation lines, conveyor systems and safety guarding
- Electrical enclosures, cabinets, control panels and mounting rails
- Solar photovoltaic mounting structures and renewable-energy hardware
- Automotive, rail and transportation interior and structural components
- Ladders, scaffolding, stage systems, modular buildings and industrial work platforms
Specifications — Industrial Profiles
Alloy & Temper | 6063 / 6061 / 6060, T5 / T6 (other alloys on request) |
HS Code | 760421 / 760429 |
Wall Thickness | 0.6 mm to customized, tolerance per drawing |
Length | Standard 3–7.25 m or custom cut length |
Press Range | 600 T – 4,000 T, 28 extrusion lines |
Surface Finish | Mill finish, anodizing, powder coating, electrophoresis, sandblasting, wood-grain transfer |
Fabrication | Cutting, punching, bending, welding; CNC machining by arrangement |
Standard | GB/T 5237-2017; export tolerances available |
Mold Policy | Custom mold charged; refunded after 5 tons per mold |
MOQ | 5 tons |
Delivery | 15 days; TT (30% deposit), LC, DP, DA |
Capacity | 100,000 tons/year; 900+ containers shipped monthly |
Frequently Asked Questions
Q: Can you extrude from our CAD section drawing?Yes. Send the 2D/3D drawing with alloy, temper, thickness and finish; our engineering team confirms feasibility, press fit and tolerance, then opens a custom mold. The mold fee is refunded after 5 tons of production.
Q: Which alloy should we choose for a heat sink?6063-T5/T6 is the standard for heat-sink profiles due to its balanced extrudability and thermal conductivity; 6061 is selected where higher mechanical strength is required. Our team can advise on fin geometry for your thermal target.
Q: Can you deliver fabricated, ready-to-assemble parts rather than raw bars?Yes. We provide cutting, punching, bending and welding to drawing, plus protective packaging suitable for direct line-side delivery.
Q: What is the lead time and minimum order?Standard lead time is 15 days for in-stock sections; MOQ is 5 tons. Custom-mold projects are quoted with a tooling and sampling schedule.
Request a Quote
Email your section drawings and annual volume for a technical review and quotation — custom extrusion, fabrication and OEM packaging available worldwide:
- Web: www.consmosalu.com
- Email: metal2@consmos.com
- Tel / WhatsApp: +86 188 5392 1350
- Manufacturer: Linyi Consmos Metal Technology Co., Ltd. — Consmos Group, Shandong, China
